Dosage format manufacturing

Powder Manufacturing

Custom powder formulation, blending, and packaging — produced under cGMP discipline for supplement brands worldwide.

Quick Answer

What is powder manufacturing?

Custom powder formulation, blending, and packaging — produced under cGMP discipline for supplement brands worldwide. Our Ontario facility runs large-scale ribbon and V-blenders handling protein, amino acid, electrolyte, and functional-ingredient powders. From tubs of protein to single-serve stick packs, every batch is processed under controlled conditions and third-party tested for mix uniformity and potency.
Daily capacity
Up to 10,000 bags/day on powder lines (plus bulk tub filling)
MOQ
From 1,000 kg powder (confirm pack count & format)
Dosage format production

Powder Manufacturing Capabilities

Our Ontario facility runs large-scale ribbon and V-blenders handling protein, amino acid, electrolyte, and functional-ingredient powders. From tubs of protein to single-serve stick packs, every batch is processed under controlled conditions and third-party tested for mix uniformity and potency.

Formats
Tubs, jars, canisters, and single-serve stick packs
Blend types
Protein, amino acids, electrolytes, greens, functional blends
Daily capacity
Up to 10,000 bags/day on powder lines (plus bulk tub filling)
MOQ
From 1,000 kg powder (confirm pack count & format)

Why partner with HiGO for powders

Powders deliver high-dose actives at low cost-per-serving and dissolve entirely for fast absorption. We bring large-scale blending, instantisation expertise, and stick-pack capability to make powders that mix clean and dose consistently.

cGMP quality control

Every batch is documented end-to-end: raw-material COA, in-process uniformity checks, and finished-goods testing against your specification.

Instantisation & flavour R&D

Our lab optimises solubility, mouthfeel, and flavour so your powder mixes clean with no clumping or grittiness.

Stick-pack & tub capability

Single-serve stick packs for on-the-go, or bulk tubs for value — both on dedicated cGMP lines.

Flexible MOQ

Pilot batches for first-to-market validation, scaling seamlessly to full-volume production on the same line.

Our powder production process

Raw material inspection

Incoming actives, carriers, and flavour systems verified against COA before release.

Pre-blending

Micro-actives pre-blended to ensure even distribution in the final mix.

Final blending

Ribbon or V-blenders achieve uniform potency across the full batch.

Sizing & sieving

Powder sized and sieved to target particle distribution for clean dissolution.

Filling

Stick packs, tubs, or canisters filled to target weight with overfill control.

Sealing & inspection

Packs sealed and visually inspected for integrity and weight.

Packaging

Secondary cartons, sleeves, or shippers applied with your label and artwork.

Final QA & release

Finished-goods testing (assay, mix uniformity) and documentation review before shipment.

Powder applications

Powders are ideal for high-dose actives, protein, and any product where cost-per-serving and mixability matter.

Protein & meal replacement

Whey, plant, and collagen proteins in tubs or stick packs.

Pre-workout & BCAA

Performance blends with flavour and solubility optimised.

Electrolytes & hydration

Mineral and electrolyte powders for sports and wellness.

Greens & functional blends

Powdered greens, fiber, and adaptogenic blends.

Frequently asked questions

What is your minimum order quantity (MOQ) for powders?+

Powder MOQ starts at 1,000 kg. Exact pack counts depend on format (stick pack vs tub), flavour complexity, and packaging — share your target in the quote wizard for a precise figure.

How long does sampling take?+

Representative powder samples are usually ready in 2–3 weeks after formula sign-off, including flavour and mixability checks. Stability studies run on a longer timeline.

Can you do flavour development?+

Yes. Our R&D lab develops and optimises flavour systems, instantisation, and mouthfeel so your powder mixes clean with no clumping or grittiness.

Do you offer stick packs as well as tubs?+

Yes. We run both single-serve stick-pack lines and bulk tub/canister filling, so you can launch in either or both formats.

What certifications do you hold?+

Our facility is FDA-registered and cGMP-certified. We also support Non-GMO, Made in USA, and other claim-driven documentation where your formula qualifies.

What is the typical lead time?+

From formula approval to finished goods, standard powder orders run roughly 6–10 weeks depending on volume, format, and lab queue. Rush scheduling is available — mention it in your quote request.

Ready to manufacture this format?

Share your formula, volume, and timeline — we'll come back within 24 hours with MOQ, pricing, and a sample plan.

Get a Quote